Premium Turbo Classifier Mill
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- Screenless grinding
- Easy adjustable classifier plate
- Cool grinding
- High degree of fineness
- Grinding, classification & Conveying in
- one operation
- Sharp & narrow particle distribution
- Wide range of applications
Applications
| Ayurvedic Herbs | Fibre Opening | Jeera | Red Oxide |
| Broken Biscuit | Fish Feed | Milk Powder | Salt |
| Catalysts | Flourcent Powder | Neem Seed | Spices (chilly) |
| Cellulose | Gelatin | Peracitamol | Sugar |
| Chemical | Glucose | Pesticide | Tea (waste) |
| China Clay | Gram Dal | Phenolic Resin | Turmeric |
| Diorok Powder | Green Pigment | Pottasium Carbonate | Udad Dal |
| Dyes & Intermediates | Ibuprufen | Ppt Silica | Ultra – Marine Blue |
With Gravity Discharge (B.O.T.)
Lab model is compact and with 5 h.p. Motor is manually fed and have bottom open gravity discharge. This machine is ideal for small batch production.
- Model - PTCM - 5 (Baby)
- Rotor dia - 200 mm
- Motor H.P. - 5
- Capacity - 20-25 kg/hr.
- Space required - 1700 x 500 x 2000 mm
With Standard Dust Collection System
Standard installation is with mill having in-built classifier gap plate, fan, cyclone collector and fabric type dust collector with suitable stands. At the outlet of cyclone, y-piece or/and rotary airlock valve is provided depending upon the application and fineness of end product. For sticky and large size installation additional suction blower is recommended.
Technical Specification
| Model | Rotor Dia in mm. | Mill motor H.P. | Capacity Upto kg./hr | Space required L X B X H in mm. |
|---|---|---|---|---|
| PTCM – 10 | 300 | 10 | 50 80 | 7500 x 1500 x 4500 |
| PTCM – 20 | 400 | 20 | 100-160 | 7500 x 1500 x 5000 |
| PTCM – 40 | 600 | 40 | 175-250 | 8500 x 2500 x 5000 |
| PTCM – 60 | 700 | 60 | 275-400 | 8500 x 2500 x 5000 |
| PTCM – 80 | 800 | 75 | 450- 650 | 8500 x 3000 x 5000 |
| PTCM – 100 | 1000 | 100 | 750-1000 | 1000 x 4000 x 6000 |
With Pulse Air Jet Dust Collector & Electric Mimic Panel
For Very Fine Grinding, Dusty, Expensive And Pungent Material, It Is Recommended To Have Installation With Reverse Pulse Air Jet Dust Collector. They Have A Self Cleaning Arrangement, Special Type Of Fabric, Solenoid Valve And Timer. The Installation Also Have Airlock Valve Attached At The Outlet Of Dust Collector. Thus Installation Is Dust Free. The Section Of Blower Provides Constant Air Flow For Conveying And Cooling. The Damper Controls The Flow Of Air In The System. Mimic Type Electric Control Panel Is Provided With Ammeters, Relays, Starters For Almost Automatic Operation Above System.
Capacity And Fineness Of End Product Depend Upon Type Of Material, Feed Size And Other Characteristics. The Capacities Given In The Table Are Tentative And Will Be Different For Different Materials. Same Way Fineness Also Varies From Material To Material. Generally It Is 75 To 37 Microns
For Applications, Where Cool Grinding Is Expected, A Chilling Plant Can Be Offered In Line With Mill, The Air From Atmosphere Is Sucked By Chilling Plant And Temperature Of This Air Is Reduced By Almost 20 C And Such Cooled Air Is Passed Along With Feed Material In Turbo Classifier Mill. The Rise In Temperature During Grinding Is Absorbed By Cool Air. Same Way, If Feed Material Is Having Moisture Or Is Of Hygroscopic Nature, Hot Air Generator Can Be Incorporated In Line With Mill And Heated Material Can Be Ground.
| model | rotor dia in mm | power consumption | Air volume in M’/hr | Rotor speed RPM | Capacity KG / Hr | Space Required L X B X H in. mm | |||
|---|---|---|---|---|---|---|---|---|---|
| Mill | screw fedder | Ralv | Blower fan | ||||||
| PTCM-10 PAJ | 300 | 10 | 0. 5 | 0. 5 | 3 | 550 | 6000 | 50-80 | 6000 X 3000 X 4000 |
| PTCM-20 PAJ | 400 | 20 | 1 | 1 | 5 | 1300 | 4320 | 100-160 | 7000 X 3000 X 4500 |
| PTCM-40 PAJ | 600 | 40 | 1 | 1 | 7. 5 | 3500 | 2860 | 175-250 | 7500 X 3000 X 5000 |
| PTCM-60 PAJ | 700 | 60 | 1 | 1 | 10 | 3800 | 2450 | 275-400 | 8000 X 3500 X 5000 |
| PTCM-80 PAJ | 800 | 75 | 1 | 1 | 10 | 4000 | 2150 | 450-650 | 8000 X 4000 X 5000 |
| PTCM-100 PAJ | 1000 | 100 | 1 | 1 | 15 | 5000 | 1750 | 750-1000 | 10000 X 5000 X 6000 |
Principles Of Operation
Premium Turbo Classifier Mill is a fine grinding mill with integrated grinding, classifying, and conveying operations. Depending upon the material characteristics and parameters, output fineness can be anywhere between 200 mesh to 450 mesh. The equipment is a screenlesspulveriser. The equipment operates on principle of spiral classifications. The main shaft carries the rotor & blower fan. It has an adjustable gap plate. The blower fan sucks the air from grinding chamber, and discharges the air and product to cyclone where the product is collected. The gap plate adjustment alters the amount of air flow which results in withdraw from grinding chamber. Once gap plate is adjusted, output fineness is uniform. The equipment is recommended for soft and brittle material having MOH hardness up to 3. The feed size should not exceed 6 mm.
Construction Details
ROTOR ASSEMBLY : WITH MULTI EDGED BEATERS
This assembly consists of multi edged beaters mounted on rotor which is dynamically balanced. The complete assembly is secured to the grinding chamber with bearing housing. All bearings are lubricated & are protected against any leakage of ground product, dirt & moisture by means of a special sealing rings. The assembly is driven by Vee belt pulley.
CONICAL LINERS :
This machined serrated conical liners are mounted inside the body & door. This gives more grinding area as compared to straight liners. These are easy to replace which reduces down time. Fine grinding can be achieved by shear, turbulance& impact between liners & beaters.
CLASSIFIER PLATE (GAP PLATE) :
By Using Different Gap Plates, The Amount Of Flow Will Change (Either Increase Or Decrease). Due To This Fineness Will Be Adjusted. For Many Applications, Mill Can Run Without Gap Plate.
WATER COOLING JACKET ARRANGEMENT :
Due to high air flow in the grinding chamber grinding occurs in cool condition. If necessary (for heat sensitive material) in built water cooling system can be utilised as equipment comprises with water cooling jacket arrangement.
DRIVES :
All driven motors are fixed to the base frame having slide rails and are easily adjustable. Power is transmitted by v-belts & pulleys. Tip speed can be varied by help of A. C. Variable drive, which is provided as optional accessory. To precisely control the feed variable feed drive can be provided as optional.
Demonstration - Trial Room Facility With All Accessories :
- All Types (12 Nos.) of PULVERISERS installed.
- Different types of PULLEYS, SCREEN, GAP PLATES AND GRINDING ELEMENTS kept to conduct TRIALS on customer’s materials
- TEST SIEVES, scientific WEIGHING facility available for SIEVE ANALYSIS for DRY as well as WET SIEVE TESTING.
- More than 500 material samples and 4000 DATA available for REFERENCE.