Premium Turbo Classifier Mill
We are leading manufacturers and exporters of Turbo Classifier Mills, Air Classifier Mills, and Wizzcon Mills, serving clients in Ahmedabad, Gujarat, and across cities like Vadodara, Rajkot, Anand, Bhavnagar, Jamnagar, Nadiad, Junagadh, Navsari, Morvi, Gandhidham, Bharuch, Porbandar, Bhuj, and Veraval.
Our product line includes turbo classifier machines, air classifier mills, and pin mills, catering to various industrial applications. As trusted suppliers and exporters based in Surat, Gujarat, India, we provide efficient milling and classification solutions for a wide range of industries.
- Screenless grinding
- Easy adjustable classifier plate
- Cool grinding
- High degree of fineness
- Grinding, classification & Conveying in
- one operation
- Sharp & narrow particle distribution
- Wide range of applications
Applications
| Ayurvedic Herbs | Fibre Opening | Jeera | Red Oxide |
| Broken Biscuit | Fish Feed | Milk Powder | Salt |
| Catalysts | Flourcent Powder | Neem Seed | Spices (chilly) |
| Cellulose | Gelatin | Peracitamol | Sugar |
| Chemical | Glucose | Pesticide | Tea (waste) |
| China Clay | Gram Dal | Phenolic Resin | Turmeric |
| Diorok Powder | Green Pigment | Pottasium Carbonate | Udad Dal |
| Dyes & Intermediates | Ibuprufen | Ppt Silica | Ultra – Marine Blue |
With Gravity Discharge (B.O.T.)
Lab model is compact and with 5 h.p. Motor is manually fed and have bottom open gravity discharge. This machine is ideal for small batch production.
- Model - PTCM - 5 (Baby)
- Rotor dia - 200 mm
- Motor H.P. - 5
- Capacity - 20-25 kg/hr.
- Space required - 1700 x 500 x 2000 mm
With Standard Dust Collection System
The standard setup includes a mill equipped with an integrated classifier gap plate, fan, cyclone collector, and a fabric-type dust collector mounted on appropriate stands. Depending on the application and the required fineness of the final product, a Y-piece and/or a rotary airlock valve is provided at the cyclone outlet. For processing sticky or larger-sized materials, the use of an additional suction blower is recommended to enhance efficiency.
Technical Specification
| Model | Rotor Dia in mm. | Mill motor H.P. | Capacity Upto kg./hr | Space required L X B X H in mm. |
|---|---|---|---|---|
| PTCM – 10 | 300 | 10 | 50 80 | 7500 x 1500 x 4500 |
| PTCM – 20 | 400 | 20 | 100-160 | 7500 x 1500 x 5000 |
| PTCM – 40 | 600 | 40 | 175-250 | 8500 x 2500 x 5000 |
| PTCM – 60 | 700 | 60 | 275-400 | 8500 x 2500 x 5000 |
| PTCM – 80 | 800 | 75 | 450- 650 | 8500 x 3000 x 5000 |
| PTCM – 100 | 1000 | 100 | 750-1000 | 1000 x 4000 x 6000 |
With Pulse Air Jet Dust Collector & Electric Mimic Panel
For extremely fine, dusty, expensive, or pungent materials, it is advisable to use a Reverse Pulse Air Jet Dust Collector system. This setup features a self-cleaning mechanism, specialized fabric, solenoid valves, and a timer. An airlock valve is also fitted at the outlet of the dust collector to ensure a dust-free environment. A blower provides consistent airflow for material conveyance and cooling, while a damper regulates the airflow within the system. The electric mimic panel includes ammeters, relays, and starters for near fully automated operation.
Output capacity and product fineness vary depending on the material type, feed size, and other characteristics. The table values provided are indicative and subject to change based on material. In general, fineness ranges from 75 to 37 microns.
For applications requiring cool grinding, a chilling plant can be connected in line with the mill. Ambient air is drawn into the chilling unit, reducing the air temperature by approximately 20°C before it enters the Turbo Classifier Mill with the feed material. This cooled air absorbs the heat generated during grinding. Similarly, for materials with high moisture content or hygroscopic properties, a hot air generator can be integrated to preheat the air and facilitate efficient grinding.
| model | rotor dia in mm | power consumption | Air volume in M’/hr | Rotor speed RPM | Capacity KG / Hr | Space Required L X B X H in. mm | |||
|---|---|---|---|---|---|---|---|---|---|
| Mill | screw fedder | Ralv | Blower fan | ||||||
| PTCM-10 PAJ | 300 | 10 | 0. 5 | 0. 5 | 3 | 550 | 6000 | 50-80 | 6000 X 3000 X 4000 |
| PTCM-20 PAJ | 400 | 20 | 1 | 1 | 5 | 1300 | 4320 | 100-160 | 7000 X 3000 X 4500 |
| PTCM-40 PAJ | 600 | 40 | 1 | 1 | 7. 5 | 3500 | 2860 | 175-250 | 7500 X 3000 X 5000 |
| PTCM-60 PAJ | 700 | 60 | 1 | 1 | 10 | 3800 | 2450 | 275-400 | 8000 X 3500 X 5000 |
| PTCM-80 PAJ | 800 | 75 | 1 | 1 | 10 | 4000 | 2150 | 450-650 | 8000 X 4000 X 5000 |
| PTCM-100 PAJ | 1000 | 100 | 1 | 1 | 15 | 5000 | 1750 | 750-1000 | 10000 X 5000 X 6000 |
Principles Of Operation
The Premium Turbo Classifier Mill is a precision fine grinding machine that combines grinding, classification, and conveying into one seamless operation. Output fineness, which depends on the characteristics of the material being processed, typically ranges between 200 to 450 mesh. This screenless pulverizer operates using the principle of spiral classification.
The rotor and blower fan are driven by the main shaft, with an adjustable gap plate controlling the airflow. The blower extracts air from the grinding chamber and sends the mixture of air and product to the cyclone for collection. Adjusting the gap plate regulates airflow, directly influencing particle fineness. Once set, the system ensures consistent output. This equipment is particularly suited for soft and brittle materials with a Mohs hardness of 3 or less, and the recommended maximum feed size is 6 mm.
Construction Details
Rotor Assembly – Multi-Edged Beaters:
The rotor assembly features dynamically balanced multi-edged beaters mounted on a rotating shaft. The entire unit is enclosed within the grinding chamber and supported by a bearing housing. Bearings are sealed to prevent ingress of dust or moisture and are fully lubricated. Power is transmitted through a V-belt pulley system.
Conical Liners:
Internally mounted serrated conical liners increase grinding efficiency compared to straight liners by expanding the effective grinding area. These are easy to replace, minimizing downtime. Fine grinding is achieved through shear, turbulence, and the impact between liners and beaters.
Classifier Plate (Gap Plate):
Different gap plates control airflow, either increasing or decreasing it, thereby adjusting fineness. In many applications, the machine can also operate without a gap plate.
Water Cooling Jacket Arrangement:
Due to intense airflow, the grinding chamber remains relatively cool. For heat-sensitive materials, an integrated water cooling jacket can be employed to maintain lower operating temperatures.
Drives:
All motors are mounted on a base frame with adjustable slide rails. Power is transferred via V-belts and pulleys. Optional accessories include an A.C. variable drive to adjust tip speed and a variable feed drive to enable precise control of the feed rate.
Demonstration - Trial Room Facility With All Accessories :
- All Types (12 Nos.) of PULVERISERS installed.
- Different types of PULLEYS, SCREEN, GAP PLATES AND GRINDING ELEMENTS kept to conduct TRIALS on customer’s materials
- TEST SIEVES, scientific WEIGHING facility available for SIEVE ANALYSIS for DRY as well as WET SIEVE TESTING.
- More than 500 material samples and 4000 DATA available for REFERENCE.