Ribbon Blender for Efficient Powder Mixing
Premium Pulman is a competent Ribbon Blender Manufacturer offering dependable mixing machinery to industries requiring efficient and effective blending of dry powders and granules, among similar materials. These blenders are manufactured to ensure uniformity in mixing and efficient handling of production needs. They are suitable for use in various industries such as the food, chemical, pharmaceutical, agriculture, and others with the design of the equipment determined by the material, quantity, and mixing requirement.
An effective ribbon blender needs to offer consistent blending results in addition to easy usage and maintenance. These are some of the aspects that Premium Pulman considers in the design of its blenders. The blender may be purchased as a stand-alone device or as part of a full processing system depending on the industry’s need. Premium Pulman will offer you a blender customized to meet your needs.
General
The Premium Pulman Horizontal Ribbon Blender is thoughtfully designed for rapid blending of dry or wet ingredients. It features a ribbon or paddle mounted on a central shaft, rotating within a U-shaped trough to ensure thorough mixing. A bottom discharge valve enables fast and clean unloading. This mixer handles viscous additions like molasses (up to ~10%) with ease.
Construction & Operation
- Built from thick steel plates with internal stiffeners for strength and stability.
- The shaft is supported by self-aligning bearings, with the ribbon angle finely tuned for ideal mixing performance
- Liquids are poured through a perforated tray above the blend, ensuring even distribution as they trickle down. Typical mixing cycles complete in 7–10 minutes
Key Features
- Ideal for cattle and poultry feed, delivering homogeneous mixes in dry or wet conditions
- No need for pre-heating or pre-mixing—liquids such as molasses can be added directly
- Rapid mixing: 6–8 minute cycles
- Fully dust-proof design with stuffing box seals on either side to protect bearings
- Bottom sliding discharge gate and inspection/cleaning access at the tips or sides
- Strong foundation ribs for structural support
Agitator Designs
- Paddle Type
- Vertical arms with paddles—great for coarse ingredients and pre-mixing
- Single Ribbon
- A single helical ribbon enables smooth, efficient mixing for medium-to-fine ingredients
- Double Ribbon
- Twin helical ribbons move material in opposing directions, delivering the fastest and most uniform melding
- Central Spiral Ribbon
- Combines outer ribbons (conveying material outward/inward) with a central spiral flight to maximize blending uniformity
Laboratory / Baby Models
- Compact versions in M.S. or S.S. construction.
- Ribbon or paddle agitators on shaft-supported bearings.
- Titled body for manual unloading; equipped with suitable motor/gearbox.
- Full-length discharge gate option available—ideal for R&D and pilot testing
Special Configurations
- Jacketed Mixers: U-troughs with jackets for heating (water, oil, steam)—perfect for oily or fatty blends like spices or batters
- Pneumatic Discharge Gates: Air-actuated gates enable faster filling and unloading cycles.
- Liquid / Molasses Mixers: Feeds liquids via perforated trays or spray nozzles—ideal for feed applications requiring molasses or binders
TECHNICAL SPECIFICATIONS
| Model | H.P required | Approximate Over all Dimensions in mm | Batch Capacity | Volumetric Capacity | ||
|---|---|---|---|---|---|---|
| Dry Mixing | Length | Breadth | Height | Kgs. | Ltrs. | |
| PHM-0 | 3 | 1590 | 875 | 970 | 125 | 380 |
| PHM-1 | 7.5 | 1830 | 1000 | 1160 | 250 | 700 |
| PHM-2 | 15 | 2180 | 1125 | 1345 | 500 | 1250 |
| PHM-3 | 20 | 3040 | 1235 | 1575 | 1000 | 2650 |
| PHM-4 | 30 | 3600 | 1400 | 1750 | 2000 | 5000 |
| PHM-5 | 40 | 4000 | 1800 | 2200 | 4000 | 10000 |
System Integration
We also supply full mixing systems—complete with bulk handling, hoppers, conveyors, and storage—for turnkey installations in feed, spice, pesticide, or pharmaceutical lines
Agitator Designs
