General
The purpose of a Mixer is to blend together two or more ingredients. In a Horizontal mixer the mixing cycle is fast and dry or wet mixing can be done. A ribbon blender type auger is mounted on the mixer shaft and conveys the material from one end of the mixer to the other while it is tumbled within the mixer. Discharge opening is provided at the bottom to help in rapid discharge. These mixers are ideal where viscous material like (molasses) up to 10% is added.
The ‘Premium Horizontal Mixer has a main body constructed from Steel plates of adequate thickness to give rigidity and robustness and stiffeners are provided appropriately. The shaft is supported on self aligning bearings on which the blender ribbon/paddle is mounted. The ribbon angle is adjusted to give maximum mixing efficiency. Liquid is poured into a perforated tray located at the top, through which it trickles down on the feed and gets mixed within 7 to 10 minutes.
Key Features of Ribbon Blenders
• Most suitable for mixing cattle and poultry feeds. Produces a homogeneous mix in dry or wet condition.
• Does not require any pre-heating, spraying or pre-mixing. Directly mixes molasses or liquids with carbo – hydrate ingredients.
• Mixing time required is shorti.e. only 6 to 8 minutes.
• Dust proof construction.
• Stuffing box arrangement provided on both side to prevent dust entering the bearings.
• Provided with sliding type discharge gate at bottom and inspection cum cleaning openings on the tip or side.
• Supported on sturdy foundation ribs.
Agitator Designs
1. PADDLE TYPE: The AGITATOR have PADDLES mounted on VERTICAL ARMS which are welded on main shaft. PADDLE type of MIXERS are very good for PREMIXING and are popular for COARSE ingredients.
2. SINGLE RIBBON TYPE – The AGITATOR is in form of RIBBON as shown in picture. One spiral of RIBBON is mounted on
vertical ARMS. The shape of ribbons is designed to facilitate smooth movement of material in the mixer and does
more efficient MIXING / BLENDING MIXERS with this type of AGITATORS are good for THOROUGH MIXING for
Medium / Fine ingredients.
3. DOUBLE RIBBON TYPE – The MOST EFFICIENT and HOMOGINEOUS MIXING is achieved with these AGITATORS. MIXING TIME is much less compared to other AGITATORS. In this design material MOVES & COUNTER MOVES provides are mixed quick & EFFICIENTLY.
4. CENTRAL SPIRAL RIBBON TYPE – As shown in the picture, the outer STANDARD TYPE RIBBON made out of FLATS of appropriate size move material in OPPOSITE DIRECTION and LARGE CENTRE SPIRAL FLIGHT STIRS and AGITATE the MASS to assure absolutely uniformed BLEND.
BLENDER (LAB MODEL) –
Blenders are used for making dough blending of pickle and dry mixing of two or more ingredients. Ribbon/Paddle type auger is mounted on the blender shaft.
The ‘Premium’ Baby Blenders have main body constructed from M.S or S.S plates of adequate section to give rigidity and robustness. The shaft is supported on bearings on which ribbon / Paddles are mounted. It gives homogenous mixing and easy loading and unloading of materials. The Blender body can be tilted for discharging. Suitable motor & gear box are provided. The Premium Baby Blenders can be supplied with full length discharge type gate. This is needed in RESEARCH institutes.
SPECIAL TYPE MIXERS
JACKETED MIXER –
These MIXERS are standard MIXERS with appropriate AGITATOR but MAIN BODY (U-TROUGH) is JACKETED to inject HOT WATER, HOT OIL or STEAM to FACILITATE proper MIXING for FATTY and OILY INGREDIENTS who have tendency to get SOLIDIFIED. For applications like IDLI-MIX, SPICES and other FOOD applications this type JACKETING is provided. The welded JACKET is TESTED for LEAKAGES with nominal PRESSURES
PNEUMATIC OPERATED DISCHARGE GATE –
The total cycle time in BATCH MIXING minimum time should be for FEEDING AND EMPTYING. Whether CENTRE DISCHARGE or END DISCHARGE the PNEUMATICALLY OPERATED DISCHARGE GATES are provided to achieve this. These gates are preferred to MANUALLY operated GATES to achieve the speedy operation. Air cylinder provides required size of opening of
LIQUID/MOLASSES MIXERS –
Application like POULTRY FEED & CATTLE FEED, require liquids like MOLASSES to be mixed in some percentage in the MIXTURE. These MIXERS have provision like PERFORATED TRAYS or SPRAYING NOZZLES to drop/inject required quantity of LIQUIDS to have required blend
TECHNICAL SPECIFICATIONS
| Model | H.P required | Approximate Over all Dimensions in mm | Batch Capacity | Volumetric Capacity | ||
|---|---|---|---|---|---|---|
| Dry Mixing | Length | Breadth | Height | Kgs. | Ltrs. | |
| PHM-0 | 3 | 1590 | 875 | 970 | 125 | 380 |
| PHM-1 | 7.5 | 1830 | 1000 | 1160 | 250 | 700 |
| PHM-2 | 15 | 2180 | 1125 | 1345 | 500 | 1250 |
| PHM-3 | 20 | 3040 | 1235 | 1575 | 1000 | 2650 |
| PHM-4 | 30 | 3600 | 1400 | 1750 | 2000 | 5000 |
| PHM-5 | 40 | 4000 | 1800 | 2200 | 4000 | 10000 |
MIXING SYSTEMS
We at PRECISION PRODUCTS, manufacture other PROCESS EQUIPMENT like BULK-MATERIAL HANDLING EQUIPMENT, STORAGE BINS, SLUDGE BINS, HOPPERS, VALVES and different type of MIXERS. With this facility we offer COMPLETE MIXING SYSTEMS on TURN KEY BASIS for SPICES BLENDING, BALANCE FEED, PESTICIDE FORMATIONS etc. These systems use ONE or MORE MIXERS with ALLIED equipment for FEEDING and COLLECTION including
Agitator Designs
